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Digging Into 1,6-Hexanediol Diacrylate: Past, Present, and Beyond

Historical Development

People in industry circles remember the shift that hit once 1,6-hexanediol diacrylate showed real promise. Years ago, chemists looking for building blocks that could link together in predictable ways found a winner in diacrylates. The story of this molecule traces back to the broader hunt for acrylate-based compounds that could crosslink quickly under UV or heat. Its rise follows the timeline of polymer advances, especially as coatings, adhesives, and plastics demanded better performance. Researchers in the mid-20th century first synthesized a family of diacrylates, but it wasn’t until resin formulators started seeking strong, flexible crosslinkers that 1,6-hexanediol diacrylate became a household name in labs. Steady improvements in purification and better understanding of crosslinking chemistry pushed it into more demanding applications, especially with the growth of photopolymerization in electronics and dental materials during the late 20th and early 21st centuries.

Product Overview

People familiar with specialty chemicals recognize 1,6-hexanediol diacrylate as a liquid crosslinker, a favorite in UV-curable systems. Its structure contains two acrylate groups on either end of a six-carbon chain. This simple build lets formulators add toughness, flexibility, and chemical resistance to coatings and inks. Most suppliers distribute it as a colorless or barely yellow liquid. It fits well in both industrial and research setups, with product packaging usually ranging from small bottles for lab use up to large drums. Over the years, producers optimized manufacturing so supplies stay reliable across global markets.

Physical & Chemical Properties

You can spot 1,6-hexanediol diacrylate by its low viscosity and faint odor. At room temperature, it stays liquid, which helps manufacturers pour and blend it without hassle. Its boiling point hits around 140-150°C under reduced pressure, and it carries a moderate density, typically about 1.03 g/cm³. The molecule dissolves well in many organic solvents—think acetone, toluene, and esters—but not in water. From my experiences in the lab, storage under nitrogen or argon matters if you want to keep it stable and free from unwanted polymerization due to stray light or oxygen.

Technical Specifications & Labeling

Suppliers offering 1,6-hexanediol diacrylate specify purity, acidity, inhibitor content, moisture, and color. Labels list the CAS number (13048-33-4) and the IUPAC name: hexane-1,6-diyl diacrylate. Purity ranges above 95%, sometimes up to 99%, because lower grades compromise performance in formulations. Acrylate monomers, by their nature, need stabilizers like MEHQ (monomethyl ether hydroquinone) to stave off premature polymerization. Tech sheets break down physical properties, flash point, and handling instructions since users depend on consistent quality through large project runs. Barcode systems and QR codes sometimes appear on drums or containers, helping labs trace batches back to the origin for research or regulatory reviews.

Preparation Method

Producers start with 1,6-hexanediol, often made by hydrogenating adipic acid, and then react it with acrylic acid for esterification. This reaction needs an acid catalyst—sulfuric acid works well. The process strips out water as a byproduct, so setups usually run under reflux with a Dean-Stark trap or similar water separators. After the main reaction, purification involves neutralization, washing, and vacuum distillation. High purity demands careful handling because side reactions (polymerization, especially) threaten yield. Modern reactors often include UV-protective glass and nitrogen blanketing.

Chemical Reactions & Modifications

In real-world chemistry, 1,6-hexanediol diacrylate opens doors to countless polymers thanks to its two acrylate groups. Exposure to UV light in the presence of a photoinitiator triggers rapid polymerization, turning the monomer mix into a tough, crosslinked network. Chemical engineers can adjust formulations—the ratio of diacrylate to other monomers, chain length, and initiator types—to dial in cure speed and toughness. Researchers sometimes modify the ends or swap in related monomers to tweak polarity, hydrophobicity, or mechanical strength for specific end uses. In my own polymer work, mixing this molecule into a blend changed not just tensile strength but how the cured product held up under bending and repeated stretching.

Synonyms & Product Names

Not every catalog lists this crosslinker under the same name. Chemists call it 1,6-Hexanediol diacrylate, HDDA, Hexamethylene diacrylate, and sometimes just diacrylated hexanediol. Regional suppliers, especially those in Asia or Europe, use trade names that bake in local language or branding, but they all circle back to CAS 13048-33-4. Some labeling highlights the number of functional groups (“difunctional acrylate”) for polymer folks who sort crosslinkers by reactive sites.

Safety & Operational Standards

Direct exposure brings risks—skin irritation, respiratory trouble if vapor builds up, and allergic reactions from repeated handling. In my own lab time, there’s no substitute for gloves, goggles, and a fume hood. MSDS documents spell out hazards: flammable liquid, possible skin sensitizer, eye irritant, and hazardous if released into waterways. Storage in amber glass or steel, away from heat and direct sunlight, stays critical. Handling steps include grounding containers to prevent static and clearly labeling transfer vessels. Plants and research outfits refer to GHS classification, local occupational health rules, and specific transport regulations, including code UN 1993 for hazardous liquids.

Application Area

Where tech meets manufacturing, this molecule finds a place in UV-curable resins for coatings and inks. Print shops use it in flexographic and offset inks, where its fast cure enables quick runs and high throughput. Electronics firms lean on these crosslinkers for conformal coatings, adhesives, and encapsulants that keep circuits snug and water-resistant. Dental clinics depend on HDDA for tough, polishable composites that resist cracking from chewing and grinding. Flooring, optical lenses, automotive headlamps, 3D printing resins, and even nail gels all benefit from the strength and cure speed it brings. The molecule’s backbone delivers flexibility without compromising chemical and scratch resistance in finished films.

Research & Development

Research teams constantly tweak acrylate monomer blends to boost everything from eco-friendliness to print speed. Newer projects focus on swapping out traditional petroleum-derived ingredients with bio-based versions, aiming to cut carbon emissions and toxic byproduct formation. Others hunt for photoinitiators that lessen yellowing and odor, both of which catch up with dentists and manufacturers long term. With 3D printing growing, efforts drill into how HDDA changes cure depth and surface smoothness under different laser intensities. I’ve watched collaborative teams between universities and industry track minor shifts in molecular weight distribution, since those shifts often define where the material works best and where it falls short in performance or processing.

Toxicity Research

Concerns around exposures track back to the acrylate backbone. Long-term studies on rats and industrial workers show repeated skin contact may boost the risk of dermatitis and even rare allergic reactions. Inhalation during high-temperature processing triggers respiratory irritation. Regulatory frameworks in the US, EU, and Asia all push regular reviews of chronic toxicity and set threshold limits for workplace air. Recent toxicology screens—often using cell culture—probe DNA damage and cancer risk, but so far the main warnings stick with skin and lung effects. As with all acrylates, responsible handling and improved ventilation play the most direct roles in keeping users safe.

Future Prospects

People driving polymer science see plenty of potential for 1,6-hexanediol diacrylate. The ongoing push for faster, greener manufacturing looks toward biobased acrylates and safer photoinitiators. Industry forecasts expect double-digit growth in demand, thanks largely to flexible electronics, lightweight auto parts, and expanding 3D printing tech. For every new application—whether next-gen solar panels or medical implants—engineers rally around the molecule’s ability to adapt, form tough networks, and keep processing costs low. Digital manufacturing and IoT-linked production lines call for crosslinkers that keep up on speed and versatility, and HDDA keeps turning up at the center of those discussions. Ongoing research into lower-toxicity alternatives and smart monomers aims to keep risk in check while pushing performance higher year after year.



What is 1,6-Hexanediol Diacrylate used for?

What Makes 1,6-Hexanediol Diacrylate Special?

1,6-Hexanediol diacrylate comes from the world of chemicals that make modern materials work better. Industry folks call it HDDA for short. If you pull out the ingredient list on tough coatings, durable adhesives, or high-gloss paints, you’ll see it show up more often than you might expect. Its job comes down to how easily it links up with other molecules—because of this, companies use it to toughen up plastics and resins.

My first introduction to HDDA actually came through home improvement. After painting a couple of rooms in my old apartment, I noticed the quick drying and lasting smooth surface of the paint. Digging into the chemistry, I found out that HDDA plays a key role in the performance of some fast-curing paints and floor coatings. It helps in creating a three-dimensional network within the paint, so that the final layer stays scratch-resistant and glossy, even in high-traffic areas.

Behind the Scenes: Light-Cured Products

Step into a dental clinic, and you might see your dentist use dental fillings that firm up in a matter of seconds. That’s often a result of acrylate chemistry. HDDA ensures the filling hardens reliably under UV light, without shrinking or forming cracks. The same logic goes for nail salons that use UV-cured gels. HDDA keeps those glossy finishes chip-proof longer than old-fashioned polishes.

It’s tempting to forget all the lab work behind these products, but the fact remains: chemists have perfected the ratios of HDDA in various blends. Too much, and the finished product gets brittle or too stiff. Too little, and you lose the strength and durability that customers expect.

Where Regulation Meets Safety

HDDA doesn’t come without some baggage. Left in a raw or unreacted state, it can cause skin sensitivity and may irritate eyes or lungs. Manufacturers train workers to handle it with gloves and proper ventilation. Finished products, like cured coatings or dental composites, don’t carry those health concerns anymore, as the reactive parts of HDDA are neutralized during processing.

Regulators in the US, Europe, and Asia keep a close watch. Safety data sheets come with each shipment, and anyone using HDDA on the job needs to review instructions from both the maker and their facility’s safety specialist. Mistakes rarely go unnoticed, and recalls over improper use have made headlines before, especially if products end up in sensitive environments like kids’ toys. So transparency and monitoring matter—customers, manufacturers, and regulators all play a role in preventing unsafe exposure.

Looking for Better Solutions

As sustainability pushes all industries forward, some material scientists look away from acrylates towards bio-based alternatives. These new materials often try to cut down workplace hazards and shrink the carbon footprint. HDDA won’t fall out of favor overnight, but the next generation of chemists keeps refining alternatives every year.

One thing stands out from my own work in the DIY space—taking a closer look at what’s inside modern products leads to smarter choices. Learning about ingredients like HDDA helped me pick safer paints for my home and made me ask better questions at the hardware store. With even basic knowledge, more people can demand safer, longer-lasting, and eventually greener products.

What are the safety precautions when handling 1,6-Hexanediol Diacrylate?

Looking Directly at the Hazards

1,6-Hexanediol diacrylate isn’t something you'd want on your bare hands or in your lungs. Most folks working with it are dealing with a clear, liquid chemical used in a lot of plastics and adhesives. It reacts quickly and bonds anything it touches—skin included. The liquid causes strong irritation, so a splash to the eyes or skin leaves you in pain and possibly with long-term damage if you don’t take action fast. Inhalation brings its own set of problems. Vapors can hit your nose and lungs with a burning feeling, coughs, headaches, and sometimes dizziness. Over time or with repeated contact, some people get allergic reactions or develop skin rashes that make daily tasks tough for weeks.

Basic Protection Always Pays Off

Taking a shortcut in personal protection never ends well with chemicals like this. I remember a time early in my own lab days, I skipped the right gloves because I thought nothing would splash. I learned quick that even a few drops can turn a good day bad. Chemical-resistant gloves—nitrile or butyl—become as important as any tool in the lab. You pull on safety goggles, face shields when there’s risk of splattering, and slip on a lab coat that covers your arms completely. No open shoes, and anyone with long hair ties it back. I’ve seen more than one person with irritated skin, all because cuffs on their sleeves left wrists exposed.

Work Where the Air is Clean

Shutting yourself up in a small room with this liquid ramps up the danger. I’ve worked in spaces where air barely moved, and you could taste chemical fumes after a few minutes. Proper ventilation—local exhaust fans or working in a fume hood—never feels like overkill when you realize how invisible vapors do their harm. Even something simple like a small spill can send fumes up, so open air and working with the chemical away from common traffic zones keeps others safe.

Emergencies Don’t Wait for You to Search Instructions

Quick action can change a chemical incident from a crisis to a quick recovery. Knowing exactly where the emergency shower and eyewash station are saves time. I’ve heard stories of people fumbling to figure out how to work a safety shower in a panic—don’t be that person. If the liquid touches skin, you drop everything and wash the area for at least 15 minutes with running water. Eyes need the same, even if it feels awkward. Most forget that clothes need to come off right away if they’re contaminated. Keeping spill kits close by, stocked with absorbent pads and disposal bags, saves plenty of headaches later.

Keeping It Out of Reach, Out of Trouble

The story doesn’t end with just safe handling—storing this chemical away from heat, sparks, sunlight, and food areas ends up just as important. Labeling containers clearly and keeping them sealed makes mistakes hard to happen. Training new team members thoroughly, not just showing them once, lowers the risk of accidents. Looking out for each other in the lab or workshop makes a difference.

The Right Steps Don’t Take Extra Effort—Just Extra Attention

Taking chemical safety seriously keeps people healthy, businesses running, and cleanup costs down. The folks who focus on these steps day after day rarely end up in the incident logbook. It’s all about building habits and not letting a rush or distraction get in the way of doing things the right way.

What is the chemical formula and molecular weight of 1,6-Hexanediol Diacrylate?

Understanding the Basics

1,6-Hexanediol Diacrylate, more commonly known by its abbreviation HDDA, shows up all over the coatings, adhesives, and printing industries. Every time I’ve talked to manufacturers or read the backs of specialty paints or inks, this compound seems to pop up. To cut straight to the chase, its chemical formula is C12H18O4, and its molecular weight checks in at 226.27 g/mol.

Why the Details Matter

Plenty of folks in labs or plants can rattle off formulas like this in their sleep, but there’s more to it than memorizing. For me, understanding the structure matters because it shapes how raw materials behave during curing or blending. In the case of 1,6-Hexanediol Diacrylate, the two acrylate groups attached to a central hexanediol backbone create a liquid that quickly cures under ultraviolet light or in the presence of certain catalysts. That makes it valuable for rapid manufacturing processes, and it explains why engineers often opt for it over bulkier or slower-reacting acrylates.

Performance in the Real World

I’ve seen plenty of applications where an inaccurate formula or a mix-up with molecular weights throws a wrench in production. Precision in this information is not about trivia. For instance, the specific 226.27 g/mol number plays a role during scaling up from the lab bench to a large batch, where deviations show up as costly errors. 1,6-Hexanediol Diacrylate's relatively low viscosity, compared with other acrylates, lets companies formulate products that flow well yet set rapidly under the right conditions. That’s a big win for the folks making UV-cured adhesives or specialty coatings.

Health, Safety, and Research

Not everyone looking up this compound is a chemist; sometimes it’s safety coordinators or regulatory staff needing the basics. Knowing the structure and weight helps them dig up the right safety data sheets and assess risks. Acrylates can irritate skin and lungs, and regulations keep changing as new toxicity data comes in. It’s best practice to have concrete facts—like the formula and molecular weight—before trying to substitute materials or change production recipes. When teaching new lab staff, I always stress the importance of double-checking molecular details before scaling up experimental runs.

Solutions for Everyday Challenges

Mistakes with molecular weights or chemical formulas can ripple through supply chains. I’ve observed companies use digital inventory and recipe tracking to minimize mix-ups. Regular audits help spot when suppliers switch grades or packaging, sometimes using alternate abbreviations or trade names. Labs catching errors early spare everyone headaches later on. For firms developing greener or lower-toxicity alternatives, the starting point always involves mapping out the current material’s properties precisely—so C12H18O4 becomes more than a string of letters and numbers.

How should 1,6-Hexanediol Diacrylate be stored?

Why Storage Matters for Industrial Chemicals

1,6-Hexanediol diacrylate shows up in a lot of products, from UV-curing inks to adhesives and coatings. Anyone working with this chemical on a regular basis knows that safety isn’t just about what happens on the production floor. Proper storage matters just as much as safe handling—and sometimes even more, since a misstep in the store room can lead to expensive loss or even a health crisis.

Recognizing the Risks

I remember the first time I worked in a lab with specialty acrylates. Even the smallest spill had my supervisor on edge. It didn’t take long to see why. 1,6-Hexanediol diacrylate doesn’t just carry a risk if inhaled or splashed; exposure to air and heat can degrade it, creating byproducts that nobody wants to deal with. So it pays to keep it away from sunlight and sources of ignition, and to keep the lid closed tight.

Controlling Temperature and Light

One of the main things that stood out during training was the need for dryness and cool temperatures. 1,6-Hexanediol diacrylate starts to break down if the room gets too warm, especially above 30°C. At one plant, the storage area sat next to a south-facing wall, and workers often found that drums near the window gave off a strange smell in the summer. Relocating them to a cooler, shaded area solved the issue.

Keeping the material out of direct sunlight stops UV-induced reactions from kicking off prematurely. Often, companies use containers tinted to block light, and the storage room stays under 25°C with good airflow. It may sound simple, but I’ve seen what happens when someone skips these steps. You end up with discolored, partially polymerized goo in the drum.

Moisture Control and Container Choice

Water is another headache with this chemical. Even a small leak in the roof or a pipe can ruin a whole batch. Once, after a minor flood, the QA team caught an uptick in unwanted by-products in the storage logs. Moisture likes to sneak in and start hydrolyzing stuff, which spells trouble in the next production run. Metal containers with lined interiors and tight-sealing lids can keep things clean and dry, while plastic drums with proper seals also hold up well.

Fire Safety and Labeling

Combustibility remains a real concern. I’ve watched fire marshals quiz facility managers about distance from heat sources. Keeping flammable liquids away from open flames or machinery that throws sparks helps prevent accidents. A well-marked, ventilated chemical storage cabinet with spill-proof trays had become standard by the time I managed my own storeroom, and it kept work safer and insurance costs down.

Each drum or pail should wear a clear label, citing not only the name and hazard class but the arrival date. This helps rotate older stock out first, since shelf life isn’t infinite.

Looking Ahead: Smarter Storage Practices

Relying on training helps, but double-checking your set-up does more. Accident reports often point to simple errors: containers left open, unauthorized storage near incompatible chemicals, or missing secondary containment. Digital inventory systems flag supplies nearing their sell-by date, and regular walk-arounds spot problems early.

Keeping 1,6-hexanediol diacrylate stable protects workers and the bottom line. Give it a dry, cool, safe spot and a little attention, and it keeps doing its job without drama or disaster.

What are the common shipping and packaging options for 1,6-Hexanediol Diacrylate?

Why Packaging Matters for Chemicals

Packaging for chemicals isn’t only about putting liquid in a bottle and sending it out the door. Materials like 1,6-Hexanediol Diacrylate demand careful handling, not just for performance but for health and safety. This substance gets used widely in coatings, adhesives, and polymer production, but it’s also on the list for irritants and environmental hazards. So, each part of the delivery chain needs real attention.

The Usual Containers

Drums take the lead for most shipments, usually made from HDPE or other plastics resistant to corrosion and leaching. Steel drums offer a strong alternative for situations calling for extra protection. Each holds either 200 liters or 55 gallons, which fits most industrial needs. Smaller amounts usually ship in 25-liter jerry cans or 1-liter bottles, especially for research or lab applications. That flexibility makes sense, as not everyone needs a barrel at a time.

Intermediate bulk containers (IBCs) bridge the gap between drums and full tankers. These square, stackable “totes” often hold 1,000 liters or 275 gallons. They work for businesses that process more volume but don’t want to invest in high-throughput tanker facilities. Smaller companies and custom formulators get their middle ground. Totes have reinforced cages so moving and stacking them stays safe. All containers include tamper-evidence, leakproof seals, and proper venting to prevent pressure buildup or spillage.

Labels and Documentation

Labels on these containers shout clear hazard warnings. GHS symbols need to be up front, as 1,6-Hexanediol Diacrylate can irritate skin, eyes, and the respiratory tract. Shipping papers come with Safety Data Sheets (SDS) to help handlers manage spills, first aid, or fire threats. Without those, even seasoned warehousing vets can find themselves exposed to risks.

Temperature and Storage

This chemical stays stable at normal room temperature but will degrade under prolonged heat or sunlight. Packaging includes opaque drums or UV-resistant totes for good reason. Adding desiccant packs inside shipping boxes prevents moisture buildup, which could cause the material to polymerize or degrade. Storage advice often calls for a cool, dry, and ventilated space away from sources of ignition. Nobody wants a sticky mess or a surprise reaction.

Regulations and Transport

Rules differ by region. In the US, hazmat shipping standards under DOT apply. In Europe, ADR requirements step in. That means only trained haulers move these chemicals, and vehicles carry placards warning of what’s inside. International air can be an option for small, well-packed shipments, but bulk quantities usually travel by truck or container ship. Seasonal hot spells regularly affect shipping times because docks or warehouses pause handling during temperature spikes.

Improving the System

Reusable IBCs cut down on waste, and many suppliers now run return programs. Digital tracking of shipments reduces paperwork mistakes and helps everyone meet compliance without a scramble. More specialty couriers enter the market every year, offering temperature-controlled storage-in-transit or rush delivery to avoid product degradation. Investing in these technologies costs more up front but saves money and headaches over the long haul. Looking after the basics of packaging and transport keeps workers, manufacturers, and the environment out of harm’s way.

1,6-Hexanediol Diacrylate